Travelling far and wide with Paulger Engineering

Since 1984 Paulger Engineering has built a reputation within the Australian transport industry for manufacturing quality custom built truck bodies.

Paulger Engineering’s truck bodies adhere tightly to Australian Design Rules (ADR) and sources Australian made steel to ensure truck frames are made for Australian conditions.

Owner Robert Paulger has been a loyal customer of Orrcon Steel, dating back to when the business was known as Welded Tube Mills.

“Because of what we build, we need to use quality structural steel,” Mr Paulger said.

Beaudesert Exhaust and Orrcon Steel power ahead

Beaudesert Exhaust’s manufacturing facility in the Scenic Rim region of South East Queensland make some of the most complex bends in aluminised coated, mild-steel & stainless-steel tube to suit customised exhaust systems.

It’s a steel maze of twists and turns, catering for after-market four-wheel drive exhaust systems Australia wide.

Using Orrcon Steel’s Aluminium Coated Mild Steel (ACMS) in sizes 31.8mm to 101.6mm, Beaudesert Exhaust are able to manufacture exhaust systems without crimping or compromising tube diameter.

Download Orrcon Steel’s Corporate Profile

Orrcon Steel has developed a Corporate Profile, which shares our journey, our product range, our certifications and our core values.

Orrcon Steel General Manager Tony Schreiber said, “The Corporate Profile shares an insight into how we operate. We understand that our future success is determined by the ongoing support and success of our customers.”

With our partnerships built on strong business relationships, our Corporate Profile is everything you need to know about Orrcon Steel at your fingertips.

A steel deal as sweet as sugar

Australian-made BlueScope and Orrcon steel products are being used in a multi-million dollar cane bin manufacturing project by Australia’s biggest sugar producer - Wilmar Sugar Australia.

After deciding to bring manufacturing of its cane bins back in-house in 2016, Wilmar Sugar sought out a steel supplier that could keep up with the mass supply and tight deadlines the project would demand.

How do BlueScope and Orrcon Steel fit together?

In the steel industry traceability and transparency are vital to ensuring that customers can make informed decisions about where their steel products have come from.

Orrcon Steel is proudly Australian made and the ability to trace Orrcon Steel’s tubular products all the way back to its source – BlueScope’s Port Kembla steel mill - gives customers confidence and trust in the quality of its steel. Port Kembla Steelworks was made famous in 1985 as the setting for the film-clip of the song ‘Working Class Man,’ by ARIA Hall of Fame inductee Jimmy Barnes.

What is Broadspec Pipe?

Our customer service team is often asked about the characteristics of BROADSPEC® Pipe. To help with these enquires we have put together details regarding the manufacturing process, the product testing and the end-use purposes of the product.  

What is BROADSPEC® Pipe?

ACMS trials pass with flying colours

Orrcon Steel is committed to meeting the manufacturing demands of the automotive industry, with new Aluminium Coated Mild Steel products (ACMS) being trialled at our Precision Mill in O'Sullivan Beach South Australia.

Working with suppliers, Orrcon Steel has been trialling an Extra Deep Drawing Steel (EDDS) to improve our ACMS products, which are most commonly used in vehicle exhausts systems.

The new EDDS ACMS are manufactured in a range of tube sizes, such as, 19x1.2, 44.5x1.6, 51x1.6, 63.5x1.6, 76.2x1.6, 88.9x1.6 & 101.6x1.6.

Barker Trailers reach milestone manufacturing moment with Orrcon Steel

In 1974, the bankcard was first introduced in Australia, the average house price in Sydney was $28,000 and Barker Trailers opened its first factory.

Fast forward to 2018 and we can purchase a cup of coffee with our watches, Sydney median house prices are above $1 Million and the 10,000th semi-trailer has rolled off the production line at Barker Trailers.

This milestone moment in manufacturing was celebrated in early March as the Victorian based national manufacturer reflected on more than 40 years in the industry.

How UCI Manufacturing’s tables have turned

UCI Manufacturing has been supplying commercial furniture solutions that provide a working space for some of the brightest minds in the country.

Our nations’ best thinkers at Melbourne University, Monash University, Geoscience Australia and Oz Minerals are among the organisations utilising UCI Manufacturing’s workstations, which optimise their performance and help solve problems.

Made from 100% Australian made Orrcon Steel, ‘UCI Manufacturing’ produces office workstations, tables and seating that are fit for purpose.

Foreign aid project benefits from Orrcon Steel

Adloheat has been making a stand on servicing the horticultural industry and supporting foreign aid projects.

They have been making thousands of plant stands every year which are on display at selected Bunnings Warehouse stores, the Adelaide Botanic Gardens, as well as TAFE and Landcare Groups.

Founded by husband and wife duo Wayne and Jayne Harris, Adloheat are committed to providing high quality Australian made horticultural segment products and garden accessories, including hot houses, green houses, shade houses and propagating equipment.

Metcon and Orrcon Steel work in partnership

Metal Fabricator Metcon have been a long-term customer of Orrcon Steel and are a fine example of our commitment to building long term business relationships.

The relationship between Metcon and Orrcon Steel’s precision mill in Adelaide’s O'Sullivan Beach started in 1994 and has since grown to be a dynamic partnership.

Metcon are a unique business with a special focus on highly customised architectural metal work.

From custom wall facades, to architectural lighting and bespoke metal furniture pieces, Metcon require unique cuts of steel.

BlueScope collaboration at Mansfield State High tops the class

Orrcon Steel and Lysaght have earned an A+ from Mansfield State High School, after successfully collaborating to complete multiple roof structures, as well as a large deck adjoining the school’s tuckshop.

The BlueScope businesses teamed up to combine LYSAGHT® building products with Orrcon Steel’s MAXI-TUBE® to provide shelter and new decking, enhancing the experience of around 2600 students at Mansfield State High School.

GALVABOND® Commercial Pipe now manufactured locally in SA

Orrcon Steel’s O’Sullivan Beach Precision Mill is excited to announce they have successfully completed trials to manufacture GALVABOND® Commercial Pipe.

GALVABOND® Commercial Pipe offers an alternative to Hot Dipped Galvanised pipe in selected applications. There is a real bonus in being Australian made as it is high quality steel and shorter lead times to produce.

After analysing the tooling and roll sets at O’Sullivan Beach, Orrcon Steel’s Precision Mill team identified several sizes that could be produced using GALVABOND® coil sourced from parent company BlueScope. 

Dual third party product certifications set benchmark

As evidence of Orrcon Steel continuing to improve its processes and maintaining product conformity to Australian standards, Orrcon Steel is now dual accredited by AS/NZS 1163 Australasian Certification Authority for Reinforcing and Structural Steels (ACRS) and the British Standards Institution (BSI Australia and New Zealand).

Both ACRS and BSI provide third party assurance that Orrcon’s product and process comply by undertaking annual surveillance auditing of its mill operations. 

‘Back to the Future’ virtual experience now at Orrcon Steel

Like something out of the Back to the Future movie franchise, Orrcon Steel has created a virtual experience of its Structural Steel Manufacturing site with 360-degree compatibility.

This interactive and engaging video showcases steel manufacturing in a way that’s never been seen before. The viewer has full control of what they see and it provides an unprecedented viewpoint of the manufacturing of Orrcon Steel tubular products.

Choose MECSPEC-GAL™ Pipe for a durable galvanised solution

After successful trials to seek a Commercial Pipe option at Orrcon Steel’s O’Sullivan Beach Precision Mill, we now offer an alternative to Hot Dipped Galvanised pipe to be known as MECSPEC-GAL™ Pipe.

Manufactured with quality BlueScope GALVABOND® coil, MECSPEC-GAL™ Pipe offers a versatile alternative to imported products.

Rolled to length and made with 300 grade steel, MECSPEC-GAL™ Pipe is hot-dipped zinc coated with a spangled surface.

Site Manager changes the game with Jessica Gallagher

Orrcon Steel Salisbury Site Manager Daniel Crompton has been nominated to participate in the 2017/2018 Change the Game program.

Change the Game is a program developed through partnership with BlueScope and the Australian Institute of Sport (AIS) and it has been designed to build personal leadership capacity and expand mindsets beyond business and sport.

The Orrcon Steel Site Manager for Salisbury in Brisbane will join nine other BANZ (BlueScope Australia New Zealand) employees, who are matched with 10 elite Australian female athletes for mutual learning and development.

LED lighting is a bright idea

According to data from the International Energy Agency, Australians are paying some of the highest electricity prices in the world.

Orrcon Steel’s parent company BlueScope has taken a national centralised approach to lowering power consumption and ongoing maintenance costs, while also improving lighting quality.

Orrcon Steel benefitted from this project with a warehouse in Tamworth converting to LED lights.

Since the installation there have been significant cost savings: